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Manufacturing ERP

Make-to-Stock Manufacturing โ€” from BOM to Finished Goods

A&M Garments & Production ERP

A&M Garments & Production ERP runs the entire make-to-stock manufacturing workflow on top of the A&M Tech Solutions ERP core. Plan finished products with multi-level Bills of Materials that roll up material, labour and overhead costs automatically; execute production through orders with a DRAFT โ†’ PLANNED โ†’ IN_PRODUCTION โ†’ COMPLETED lifecycle; track work stage by stage from cutting to sewing to packing; and control quality with inspections, rework and wastage workflows. Stock is warehouse-scoped and variant-aware, and every movement flows through a single auditable stock-transaction ledger โ€” completing a production order posts the Finished Goods Receipt into the target warehouse and auto-consumes the un-issued BOM raw-material remainder, so materials are never consumed twice and stock can never silently diverge. The same system ships with full inventory, sales & POS, purchase, supplier & customer ledgers, accounting, reports with PDF export, HR, biometric attendance, payroll with salary slips, GPS field attendance with a live map, and multi-tenant licensing with role-based access.

Key System Capabilities & Highlights

โœ“Multi-Level BOM with Auto Cost Roll-Up
โœ“Production Order Lifecycle & Stage Tracking
โœ“Warehouse & Variant-Scoped Stock
โœ“QC, Rework & Wastage Control
โœ“Finished Goods Receipt โ€” FGโ†‘ Auto-Posts, RMโ†“ Auto-Consumes
โœ“Built on Full ERP Core + GPS Field Attendance

Detailed Module Breakdown

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BOM & Material Planning

Multi-level Bills of Materials per finished product with automatic cost roll-up, restricted material pickers, and planned-vs-available material analysis.

  • โœ“Multi-level BOM per finished product
  • โœ“Per-unit material quantities, wastage % and labour & overhead costs
  • โœ“Automatic cost roll-up across BOM levels
  • โœ“Material pickers restricted to raw materials & accessories
  • โœ“Finished-product picker lists only finished goods
  • โœ“Default BOM auto-resolution for production orders
  • โœ“Material planning: planned requirements vs available stock
๐Ÿญ

Production Orders & Execution

Create and run production orders against a finished product + BOM with a target warehouse, from material issue through stage-level completion.

  • โœ“Production orders by finished product + BOM + target warehouse
  • โœ“Lifecycle: DRAFT โ†’ PLANNED โ†’ IN_PRODUCTION โ†’ COMPLETED
  • โœ“QC_PENDING, PARTIALLY_COMPLETED, CANCELLED & CLOSED states
  • โœ“Material issue deducts RM stock per warehouse; returns restore it
  • โœ“Stage tracking โ€” Cutting โ†’ Sewing โ†’ Packing โ€” with auto-completion
  • โœ“Daily production output & operator performance tracking
  • โœ“Production line capacity tracking
๐Ÿ”

Quality, Rework & Wastage

Defect inspections, a full rework workflow, and scrap/wastage tracking with defect-type catalog โ€” before orders are completed.

  • โœ“Quality inspections with defect-type catalog
  • โœ“Rework workflow: Pending โ†’ In Progress โ†’ Completed / Cancelled
  • โœ“Scrap & wastage tracking per defect type
  • โœ“QC_PENDING status gate before order completion
  • โœ“Defect & rework rate analytics in garments reports
๐Ÿ“ฆ

Finished Goods, Costing & Stock Integrity

Receipt of produced goods into warehouse stock, production costing, and the transactional guards that keep stock consistent.

  • โœ“Finished Goods Receipt posts FGโ†‘ into the target warehouse (variant-aware)
  • โœ“Auto-consumes the un-issued BOM raw-material remainder (RMโ†“)
  • โœ“Materials consumed exactly once โ€” with or without Material Issue
  • โœ“Validation before every write: short stock blocks completion (422) with the exact missing quantity
  • โœ“Production costing โ€” material + labour + overhead per order
  • โœ“One stock-transaction ledger โ€” every movement traces to its source document
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Warehouses & Product Variants

Dedicated RM, fabric, accessories, WIP, finished-goods and dispatch warehouses with variant-level, warehouse-scoped stock.

  • โœ“Warehouses: RM / Fabric / Accessories / WIP / Finished-Goods / Dispatch
  • โœ“Stock is warehouse-scoped with per-warehouse in/out/current breakdowns
  • โœ“Product variants (color/size) with SKU & barcode generation
  • โœ“Warehouse-tagged opening stock per variant
  • โœ“Variant-level stock checks and deduction on sales
  • โœ“Sold-out items stay visible with full movement history
  • โœ“Live stock computed from auditable stock transactions
๐Ÿท๏ธ

Inventory, Sales, Purchase & Accounting

The complete trading core the manufacturing workflow runs on โ€” catalog, barcodes, sales & POS, purchases, ledgers, payments and reporting.

  • โœ“Product catalog: SKU, barcode, purchase & selling prices
  • โœ“Product types โ€” RAW_MATERIAL, ACCESSORY, FINISHED_GOOD, WIP, TRADING โ€” with filters
  • โœ“Categories, brands & units (kg, pcs, box, meters, cone)
  • โœ“Barcode & label printing
  • โœ“Multi-item sales with discount & tax; POS thermal receipt
  • โœ“Delivery challans; sales returns with auto stock restore
  • โœ“Purchase orders, returns & supplier ledgers
  • โœ“Payments, expense tracking, financial KPIs & PDF reports
๐Ÿ‘ฅ

HR, Payroll & Field Attendance

Employee management, leave, biometric attendance and automated payroll โ€” plus GPS check-in/out for field staff with a live map.

  • โœ“Employee directory, departments, shifts & leave management
  • โœ“Salary advances with automated deductions
  • โœ“Manual attendance + biometric device integration
  • โœ“Automated monthly payroll & PDF salary slips
  • โœ“Mobile GPS check-in/out with location & device capture
  • โœ“Live field map dashboard & self-service employee lookup
  • โœ“Create user logins directly from the employee form
๐Ÿ›ก๏ธ

Multi-Tenant Platform & Security

Tenant isolation, Super Admin control, licensing, role-based UI access and hardened JWT security across every module.

  • โœ“Separate data per business/store tenant
  • โœ“Super Admin dashboard: accounts, subdomains, user limits & tiers
  • โœ“License generation, activation, suspension & expiry tracking
  • โœ“RBAC: Admin, Manager, Sales, Accountant, HR & Garments/Production/QC roles
  • โœ“Role-specific UI views โ€” Sales, HR, Admin/Manager & Garments
  • โœ“JWT auth + bcrypt password hashing
  • โœ“Company profile settings, DB backup export & user management

Full System Specifications & Features

โ€ขMulti-Level BOM per Finished Product
โ€ขMaterial, Labour & Overhead Cost Roll-Up
โ€ขDefault BOM Auto-Resolution for Orders
โ€ขMaterial Planning vs Available Stock
โ€ขProduction Orders (DRAFT โ†’ PLANNED โ†’ IN_PRODUCTION โ†’ COMPLETED)
โ€ขQC_PENDING / PARTIALLY_COMPLETED / CANCELLED / CLOSED Statuses
โ€ขTarget Warehouse per Production Order
โ€ขMaterial Issue โ€” Deducts RM Stock per Warehouse
โ€ขMaterial Return โ€” Restores RM Stock
โ€ขProduction Stage Tracking (Cutting โ†’ Sewing โ†’ Packing)
โ€ขDaily Production Output & Operator Performance
โ€ขProduction Lines & Capacity Tracking
โ€ขQuality Inspections & Defect Catalog
โ€ขRework Workflow (Pending โ†’ In Progress โ†’ Completed / Cancelled)
โ€ขWastage & Scrap Tracking
โ€ขWIP Inventory Between Stages
โ€ขFinished Goods Receipt โ€” FGโ†‘ Auto-Post & RMโ†“ Auto-Consume
โ€ขValidation-Before-Write Stock Guards
โ€ขProduction Costing (Material + Labour + Overhead)
โ€ขWarehouses: RM / Fabric / Accessories / WIP / FG / Dispatch
โ€ขWarehouse-Scoped Stock & Movement Breakdowns
โ€ขProduct Variants (Color/Size) with SKU & Barcode
โ€ขVariant-Level Sales & Stock Deduction
โ€ขLedger-Based Stock Tracking (fully auditable)
โ€ขProduct Types: RAW_MATERIAL / ACCESSORY / FINISHED_GOOD / WIP / TRADING
โ€ขProduct Catalog, Categories, Brands & Units
โ€ขBarcode & Label Printing
โ€ขSales Invoices with Discount & Tax
โ€ขPOS Thermal Receipt
โ€ขDelivery Challans
โ€ขSales Returns & Cancellations
โ€ขCustomer Directory & Ledgers
โ€ขPurchase Orders & Returns
โ€ขSupplier Directory & Ledgers
โ€ขCustomer & Supplier Payments with Receipts
โ€ขExpense Tracking & Financial KPIs
โ€ขBusiness Reports with Date Filters & PDF Export
โ€ขPDF Export for Invoices, Receipts, Reports & Salary Slips
โ€ขEmployee Directory, Departments & Shifts
โ€ขLeave Management & Salary Advances
โ€ขManual & Biometric Attendance
โ€ขAutomated Payroll Processing & Salary Slips
โ€ขGPS Field Check-In/Out with Device Info
โ€ขLive Field Map Dashboard
โ€ขSelf-Service Employee Lookup
โ€ขMulti-Tenant Tenant Isolation
โ€ขSuper Admin Dashboard & Subscription Tiers
โ€ขLicense Generation, Suspension & Expiry Tracking
โ€ขRole-Based Access Control (RBAC)
โ€ขRole-Specific UI Views (Sales / HR / Admin / Garments / QC)
โ€ขJWT Authentication & Password Hashing
โ€ขCompany Profile & White-Label Settings
โ€ขDatabase Backup Export
Pricing & Plans

Choose Your Garments ERP Plan

Manufacturing-ready plans designed to scale from trading to full production.

Tier 1

Entry
๐Ÿ‘ฅUp to 10 Users
First-Time Enrollment
เงณ12,000BDT

Monthly Subscription
เงณ3,000 / month
Included Features:
  • โœ“Inventory Management
  • โœ“Sales & Invoicing with POS
  • โœ“Purchase Management
  • โœ“Customer & Supplier Ledgers
  • โœ“Accounting & Expenses
  • โœ“HR, Attendance & Payroll
  • โœ“Field Attendance with GPS Check-In
  • โœ“Reports & Dashboard
  • โœ“Role-Based Access Control
  • โœ“Multi-Tenant Platform & License Management
Get Started

Tier 2

Small Business
๐Ÿ‘ฅUp to 25 Users
First-Time Enrollment
เงณ15,000BDT

Monthly Subscription
เงณ6,000 / month
Included Features:
  • โœ“Inventory Management
  • โœ“Sales & Invoicing with POS
  • โœ“Purchase Management
  • โœ“Customer & Supplier Ledgers
  • โœ“Accounting & Expenses
  • โœ“HR, Attendance & Payroll
  • โœ“Field Attendance with GPS Check-In
  • โœ“Reports & Dashboard
  • โœ“Role-Based Access Control
  • โœ“Multi-Tenant Platform & License Management
Get Started

Tier 4

Professional
๐Ÿ‘ฅUp to 100 Users
First-Time Enrollment
เงณ22,500BDT

Monthly Subscription
เงณ15,000 / month
Included Features:
  • โœ“Inventory Management
  • โœ“Sales & Invoicing with POS
  • โœ“Purchase Management
  • โœ“Customer & Supplier Ledgers
  • โœ“Accounting & Expenses
  • โœ“HR, Attendance & Payroll
  • โœ“Field Attendance with GPS Check-In
  • โœ“Reports & Dashboard
  • โœ“Role-Based Access Control
  • โœ“Multi-Tenant Platform & License Management
  • โœ“Multi-Level BOM with Auto Cost Roll-Up
  • โœ“Material Planning vs Available Stock
  • โœ“Production Orders & Stage Tracking
  • โœ“Material Issue & Return
  • โœ“QC, Rework & Wastage Control
  • โœ“WIP & Finished Goods Receipt (FGโ†‘ / RMโ†“)
  • โœ“Production Costing & Efficiency Reports
  • โœ“Warehouse & Variant-Scoped Stock
Get Started

Tier 5

Enterprise
๐Ÿ‘ฅUp to 200 Users
First-Time Enrollment
เงณ30,000BDT

Monthly Subscription
เงณ22,500 / month
Included Features:
  • โœ“Inventory Management
  • โœ“Sales & Invoicing with POS
  • โœ“Purchase Management
  • โœ“Customer & Supplier Ledgers
  • โœ“Accounting & Expenses
  • โœ“HR, Attendance & Payroll
  • โœ“Field Attendance with GPS Check-In
  • โœ“Reports & Dashboard
  • โœ“Role-Based Access Control
  • โœ“Multi-Tenant Platform & License Management
  • โœ“Multi-Level BOM with Auto Cost Roll-Up
  • โœ“Material Planning vs Available Stock
  • โœ“Production Orders & Stage Tracking
  • โœ“Material Issue & Return
  • โœ“QC, Rework & Wastage Control
  • โœ“WIP & Finished Goods Receipt (FGโ†‘ / RMโ†“)
  • โœ“Production Costing & Efficiency Reports
  • โœ“Warehouse & Variant-Scoped Stock
Get Started

Plan Comparison Matrix

Compare maximum capacity and pricing across all five ERP tiers.

Feature / SpecificationTier 1Tier 2Tier 3
(Popular)
Tier 4Tier 5
Maximum UsersUp to 10 UsersUp to 25 UsersUp to 50 UsersUp to 100 UsersUp to 200 Users
First-Time Enrollmentเงณ12,000เงณ15,000เงณ15,000เงณ22,500เงณ30,000
Monthly Subscriptionเงณ3,000/moเงณ6,000/moเงณ9,000/moเงณ15,000/moเงณ22,500/mo
Core ERP Platform & Modulesโœ“ Full Accessโœ“ Full Accessโœ“ Full Accessโœ“ Full Accessโœ“ Full Access

โ„น๏ธ Tiers 1-2 include the complete core ERP (inventory, sales, purchase, accounting, HR & payroll). The Garments Manufacturing module โ€” BOM, production orders, QC, WIP & finished-goods receipt โ€” unlocks with Tier 3 and above. User limits and subscription pricing are based on the selected tier.

Transform Your Business Operations Today

Talk to our software architects to see how A&M Garments & Production ERP can optimize your sales, inventory, and payroll.

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